Chobani Takes a 1.5M-Sq-Ft KDP Plant and Will Spend $1.2B on It

Chobani is buying a 1.5 million square foot beverage plant it doesn’t need for beverages, then spending $1.2 billion over five years to turn it into dairy and food manufacturing. Pennsylvania announced the deal on September 1. Production is expected to begin in 2027.

The transaction, and what actually changed hands

Chobani assumes operations of Keurig Dr Pepper’s facility, equipment and related infrastructure at 7356 Industrial Boulevard in Upper Macungie Township, outside Allentown. The companion transaction has KDP selling its full equity stake in Chobani back to Chobani for $800 million, plus the Allentown manufacturing facility and warehouse for roughly $125 million. That’s about $925 million combined, per KDP’s own announcement as reported by trade and business press. The Commonwealth’s release covers the investment, not the sale terms.

The state is putting up $50 million in loans and grants through the PA SITES program for infrastructure and site improvements, plus $127 million in loans and grants available directly to eligible Pennsylvania dairy farmers to meet the new demand. Chobani may later access the PA EDGE program’s Pennsylvania Milk Processing Tax Credit. The project routed through the state’s Permit Fast Track Program.

A process retrofit on a 2027 clock

Converting a beverage plant to fluid dairy is not a tenant fit-out. It means sanitary clean-in-place piping, refrigeration capacity, raw-milk receiving, wastewater treatment and a serious utility upsize, all inside an occupied industrial shell with a hard production date. None of that construction work has been publicly let. For contractors in the Lehigh Valley, that’s the opportunity, and the sequencing risk sits with whoever takes it.

Lehigh County Authority, the water and sewer utility led by CEO Liesel Gross, is named in the announcement alongside Upper Macungie, Lower Macungie and South Whitehall townships and the City of Allentown. Read together with the $50 million PA SITES award, that says off-site water and sewer capacity is the gating item, which is usually where the first contracts land.

Why buying the shell beats building one

At full scale the plant would process more than 3 billion pounds of Pennsylvania milk a year, roughly 30% of everything the Commonwealth produces, serving a base of more than 4,000 dairy farms. It’s projected to create 900 full-time jobs over five years. Those are figures from the governor’s office and Chobani, on an incentive announcement rather than a filing, so treat them as targets.

The structural point is the playbook. Buy an existing industrial shell, let the state buy down the utility gap, and skip two years of greenfield sitework and shell construction. Compare that against the alternative: Graphic Packaging spent roughly three years and $1 billion building its recycled paperboard mill in Waco from bare ground, 640,000 square feet on 119 acres. Greenfield buys you exactly the plant you want. Conversion buys you two years.

Which is right depends on how specific the process is. Chobani founder Hamdi Ulukaya is betting that a beverage plant’s bones are close enough to a dairy plant’s that the retrofit cost stays under what the schedule is worth. The 2027 production date is the number to watch, and it’s the one that will slip first if the utility work runs long. Pennsylvania’s announcement has the incentive detail.

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